THE CHALLENGE
The company faced a recurring challenge in the industrial sector: inefficiencies in the combustion process, biomass waste, and difficulty in maintaining boiler stability.
This is a more common scenario than it seems—even among large-scale operations with modern equipment and experienced teams.
Our team went to the field, got to know the entire boiler operation routine up close, and mapped the main points for improvement in the steam generation process.
With over a decade of experience in combustion efficiency, we quickly identified how the right technology, applied correctly, would transform this scenario.
THE SCENARIO BEFORE THE SOLUTION
The COONTROL team went into the field with a consultative approach. In the first technical contact, the main problems were identified:
- Air/fuel ratio was not ideal;
- Energy efficiency was below expectations (80.82%);
- High and visible pollutant emissions;
- Critical failure in the multi-cyclone filter.
The filter problem alone prevented the boiler from operating at full capacity, limiting it to 25 ton/h, although the nominal capacity was 30 ton/h.
